Pallet Conveyors
Pallet conveyors provide powered transport for palletized loads between processing stations, staging areas, and shipping docks. These systems form the backbone of automated end-of-line packaging operations, connecting stretch wrappers, strapping machines, palletizers, and load stackers into continuous production flows.
Conveyor Types
Chain-driven live roller (CDLR) conveyors use powered rollers driven by a chain loop to move pallets along the conveyor bed. This design provides positive pallet contact and reliable transport for loads up to 4,500 lbs. Drag chain conveyors use a continuous chain running in a track beneath the pallet, pulling the load along the conveyor surface. Drag chain designs are common in heavy-duty applications and environments where roller maintenance access is limited.
Speed and Drive Control
AC motors with variable frequency drives control conveyor speed up to 80-120 ft/min with smooth acceleration and deceleration. VFD control allows speed matching between connected conveyor sections and integration with upstream and downstream equipment cycle times. Zone-based speed control enables independent speed settings for different sections of the conveyor system.
Transfers and Routing
Pallet conveyor systems include right-angle transfers, turntable sections, and merge/divert stations for routing pallets to multiple destinations. Transfer mechanisms use pop-up chain transfers, powered roller transfers, or turntable sections depending on the layout requirements and pallet flow direction.
Available from these suppliers:
Wulftec
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Case Conveyors
Case conveyors transport cases, cartons, and boxes between packaging stations at speeds up to 200 ft/min. Available in belt, roller, and powered roller configurations with VFD speed control, these systems connect case erecting, sealing, labeling, and palletizing operations into continuous production lines.
Corner Boards
Corner boards are essential packaging materials designed to provide optimum pallet protection and prevent product damage during transportation and storage. Crafted with the highest quality materials, these edge protectors are built to withstand the rigors of shipping while ensuring the integrity of valuable goods. Available in recycled paperboard, virgin kraft, and specialty laminated constructions with moisture-resistant, clay-coated, white, printed, and export-grade options.
Dual Load Stackers
Dual load stackers lift and stack one pallet load on top of another, doubling shipping density for trailer loading and staging. These systems handle loads up to 4,500 lbs per pallet with hydraulic or AC servo lift mechanisms and PLC-controlled stacking sequences.
Dunnage Air Bags
Dunnage air bags provide a reliable solution for securing loads during transportation. Available in multiple constructions including multi-layer kraft paper, poly-woven, laminated woven, fully synthetic, and custom hybrid builds. These durable, inflatable bags fill voids, brace loads, and cushion cargo for safe and secure transit across truck and rail applications.
Pallet Pads
Pallet pads, also known as load stabilization pads, serve as an effective safeguard against potential damage inflicted on products during transportation and storage. Designed to offer reliable performance, these pads are crafted from durable materials including chipboard, kraft, and plastic constructions. Available in new or reconditioned options, pallet pads guarantee consistent and high-quality load stabilization.
Robotic Palletizer
Robotic palletizers automate case, bag, and bundle stacking onto pallets using 4 to 6 axis articulated arms with payload capacities up to 240 lbs per pick. These systems handle 10 to 15 cycles per minute with programmable stacking patterns and interchangeable end-of-arm tooling.
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