Shuttle Cars

Shuttle Cars

Shuttle cars transfer pallets between conveyor lines, wrapping stations, and staging areas with speeds up to 120 ft/min. These AC variable frequency drive systems handle loads up to 4,500 lbs with PLC-controlled positioning for precise, repeatable pallet routing.

Shuttle cars provide automated pallet transfer between processing stations, conveyor lines, and staging areas. These systems travel on fixed rail or floor-mounted track, positioning pallets at programmed stop locations for pickup by downstream equipment such as stretch wrappers, strapping machines, or shipping conveyors.

Drive and Motion

AC variable frequency drives provide smooth acceleration and deceleration with precise speed control up to 120 ft/min. Bidirectional travel allows the shuttle to service multiple lines from a single track. The VFD system reduces mechanical wear and provides consistent positioning accuracy across thousands of daily cycles.

Load Handling

Shuttle car platforms accommodate standard 48" x 48" pallets with load capacities up to 4,500 lbs. The platform typically includes chain-driven roller sections or drag chain transfers for automated pallet loading and unloading at each stop position. Load presence sensors confirm pallet placement before the shuttle initiates travel.

Control and Integration

PLC controls with touchscreen interfaces manage stop positions, travel speed, and sequencing logic. Shuttle cars integrate with upstream and downstream conveyor systems, stretch wrappers, and strapping machines through standard industrial communication protocols for fully automated end-of-line operation.

Available from these suppliers:

Specifications

Drive Type
AC variable frequency drive
Travel Speed
Up to 120 ft/min
Load Capacity
Up to 4,500 lbs
Platform Size
Accommodates up to 48" x 56" pallets
Power
230V, 3-phase
Control
PLC with touchscreen interface

Need a Custom Variant?

We can manufacture this product to your exact specifications. Our team specializes in creating custom packaging solutions tailored to your unique requirements.

Product FAQs & How-Tos

Everything you need to know about this product

Have more questions? Contact our team

Related Products

Case conveyors designed for efficient product handling in industrial settings.

Case Conveyors

Case conveyors transport cases, cartons, and boxes between packaging stations at speeds up to 200 ft/min. Available in belt, roller, and powered roller configurations with VFD speed control, these systems connect case erecting, sealing, labeling, and palletizing operations into continuous production lines.

Blue wireframe illustration showing the technical design of Corner Boards used in packaging.

Corner Boards

Corner boards are essential packaging materials designed to provide optimum pallet protection and prevent product damage during transportation and storage. Crafted with the highest quality materials, these edge protectors are built to withstand the rigors of shipping while ensuring the integrity of valuable goods. Available in recycled paperboard, virgin kraft, and specialty laminated constructions with moisture-resistant, clay-coated, white, printed, and export-grade options.

Dual Load Stackers designed for efficient material handling and storage solutions.

Dual Load Stackers

Dual load stackers lift and stack one pallet load on top of another, doubling shipping density for trailer loading and staging. These systems handle loads up to 4,500 lbs per pallet with hydraulic or AC servo lift mechanisms and PLC-controlled stacking sequences.

Blue wireframe technical drawing of dunnage air bags showcasing structural design.

Dunnage Air Bags

Dunnage air bags provide a reliable solution for securing loads during transportation. Available in multiple constructions including multi-layer kraft paper, poly-woven, laminated woven, fully synthetic, and custom hybrid builds. These durable, inflatable bags fill voids, brace loads, and cushion cargo for safe and secure transit across truck and rail applications.

Pallet conveyors designed for efficient material handling in industrial settings.

Pallet Conveyors

Pallet conveyors transport palletized loads between packaging stations, staging areas, and shipping docks at speeds up to 120 ft/min. Chain-driven live roller and drag chain configurations handle loads up to 4,500 lbs with VFD-controlled speed and PLC integration.

Detailed blue wireframe drawing of pallet pads showcasing technical dimensions.

Pallet Pads

Pallet pads, also known as load stabilization pads, serve as an effective safeguard against potential damage inflicted on products during transportation and storage. Designed to offer reliable performance, these pads are crafted from durable materials including chipboard, kraft, and plastic constructions. Available in new or reconditioned options, pallet pads guarantee consistent and high-quality load stabilization.

Related Services

New Projects and Industrial Startups

New Projects and Industrial Startups

The New Projects and Industrial Startups service provides comprehensive engineering solutions for businesses aiming to establish new manufacturing lines or facilities. From concept to operation, the service supports every step of creating a manufacturing setup tailored to specific goals and requirements.The process begins with an assessment of objectives, operational needs, and budget to develop a detailed, customized plan for the project. Designs are created to maximize efficiency, scalability, and sustainability while ensuring compliance with industry standards and regulations.With expertise in manufacturing systems and facility layouts, the service manages equipment selection, space planning, and installation to develop workflows that enhance productivity and minimize waste. Following implementation, testing and final adjustments are conducted to ensure optimal performance.Utilizing technical knowledge and hands-on support, the service is designed to deliver results aligned with business growth requirements.

Preventative Maintenance Programs

Preventative Maintenance Programs

Preventative maintenance programs are designed to maintain manufacturing equipment in optimal condition, ensuring consistent operation and minimizing unexpected disruptions. These programs take a proactive approach by identifying and addressing potential issues before they escalate into significant problems, saving valuable time, money, and resources.What distinguishes these programs? Each preventative maintenance plan is customized based on the specific specifications of the equipment, production goals, and industry requirements. Skilled technicians perform detailed evaluations of systems and create schedules that ensure consistent performance, reducing the risk of material waste and downtime.Preventative maintenance services prioritize productivity, safeguard machinery investments, and support operational reliability. The risk of lost loads and costly inefficiencies is reduced through regular maintenance. Equipped with advanced diagnostic tools and extensive expertise, these services ensure precision and reliability in preserving equipment functionality.Preventative maintenance programs are designed to maximize production potential and ensure long-term performance continuity. Efficient operations and a commitment to reliability make these programs suitable for businesses across industries.

Line Integrations

Line Integrations

Line integration services are specifically designed to enhance the efficiency and performance of manufacturing operations. By incorporating new equipment and technology into existing production lines, workflows are optimized for improved speed and reliability. A thorough analysis of current setups is conducted to create tailored solutions that address precise operational requirements.The service prioritizes sourcing and selecting high-quality equipment that integrates effectively into existing infrastructure. This approach minimizes downtime during implementation and ensures long-term reliability while reducing maintenance concerns. Solutions emphasize automation and operational optimization to decrease manual intervention and increase throughput.For businesses operating in competitive industries, utilizing line integration services represents a strategic decision to achieve measurable results. The design and consulting processes ensure all solutions align with production goals, whether scaling operations, enhancing productivity, or meeting regulatory requirements. The program is structured to support sustainable growth and operational improvement.Complete, end-to-end integration services are provided, encompassing project inception, implementation, and ongoing support. The commitment to quality and performance ensures businesses achieve long-term progress and operational success.

Equipment and process audits

Equipment and process audits

The Equipment and Process Audits service is designed to assist manufacturing companies in achieving optimal efficiency and minimizing operational downtime. Through an in-depth evaluation of equipment and processes, bottlenecks, inefficiencies, and opportunities for improvement are identified, which can significantly impact productivity and overall operational costs.What is included in the audits? Industry-standard tools and methodologies are utilized to assess equipment functionality, production line speeds, and overall workflows. Detailed reports are provided, outlining critical findings along with actionable recommendations to enhance system performance. Whether assistance is required in optimizing machinery run times or streamlining production lines, customized solutions are developed to address specific operational challenges.Selecting this service represents an investment in a structured process that delivers measurable outcomes. Implementing the provided recommendations can lead to reduced unplanned downtime, lower operating costs, and extended equipment lifespan. With extensive industry experience, the service is equipped to support companies in achieving sustainable growth through operational improvements.Why choose this service? Engineers and technicians with a comprehensive understanding of diverse manufacturing environments conduct the audits. A commitment to transparent communication and actionable insights ensures that clear value is delivered. The service is designed to enhance manufacturing efficiency through precise and effective audits.

Retrofit and Rebuild

Retrofit and Rebuild

The Retrofit and Rebuild service is designed to enhance the performance and extend the lifespan of industrial equipment. This program involves assessing existing machinery, identifying areas for improvement, and implementing cost-effective upgrades or repairs. By retrofitting and rebuilding equipment, substantial costs associated with purchasing new machinery can be avoided while reducing environmental impact through resource conservation.Each project is tailored to the unique challenges and requirements of production lines. Whether outdated components need upgrading, energy efficiency improvements are required, or reliability enhancements are necessary, customized solutions are developed to ensure operations remain efficient. Modifications are aligned with production goals and comply with relevant standards.This service is ideal for businesses relying on aging equipment but seeking a sustainable and economical way to improve performance. Retrofitting and rebuilding increases equipment efficiency and minimizes downtime during the transition, allowing productivity to be maintained throughout the process. Machinery is restored to optimal function through precise and reliable methods.